Dow™ IntegraTec™ XP 51 IG Advanced Ultrafiltration for Power Plant Water Treatment
Wuxi Fenigal Science and Technology Co. Ltd is proud to offer the Dow™ IntegraTec™ XP 51 IG, a next-generation ultrafiltration membrane solution designed to meet the rigorous water treatment demands of power plants. This high-performance system ensures ultra-pure water for boiler and cooling systems, minimizing scale buildup and corrosion, extending the lifespan of equipment, and reducing operational costs.
Key Features & Benefits:
Enhanced Water Quality: The XP 51 IG membrane system efficiently removes impurities and minerals from water, ensuring high-quality feed water for boilers and cooling systems.
Prevent Scale & Corrosion: By providing ultra-pure water, the system minimizes the risk of scale formation and corrosion, ensuring the long-term stability of power plant equipment.
Reduced Chemical Usage: The system dramatically reduces the need for chemical additives, lowering operational costs and minimizing environmental impact.
Energy-Efficient: The system features advanced energy recovery mechanisms that help reduce energy consumption, cutting operational expenses.
Reliable & Sustainable: The design integrates 100% recyclable materials, ensuring both high reliability and sustainability.
Performance Specifications:
| Parameter | Value |
|---|
| Membrane Area | 51 m² |
| Pore Size | 0.03 μm |
| Operating Pressure | 0.1 - 0.35 MPa |
| Maximum TMP | 0.6 MPa |
| Temperature Range | 5 - 40°C |
| Chlorine Resistance | 500,000 ppm·h |
| Filtrate Flux @ 25ºC | 40-110 l/m²/hr |
| Expected Filtrate SDI | ≤2.5 |
| Operating pH | 2-11 |
Breakthrough Technology
Smart Integrated Design: Features pre-engineered membrane bundles with optimized fiber distribution (patented XP geometry), increasing flux stability and reducing energy consumption by up to 25% compared to traditional UF systems.
Advanced PVDF Matrix: Nano-enhanced polymer formulation provides superior chemical resistance (pH 1-13 intermittent, pH 2-11 continuous) and an extended membrane lifespan of over 5 years.
High Recovery Rates: Integrated turbulence promoters enable stable operation with recovery rates of 85-92%, even with challenging feed waters.
Industrial Applications:
The Dow™ IntegraTec™ XP 51 IG is suitable for a variety of industrial applications, including but not limited to:
High-Solids Wastewater: Effective in treating mining effluent with 500 mg/L TSS and <0.1 NTU product.
RO Pre-Treatment: Ideal for use in seawater desalination plants, achieving SDI15 <2.5.
Chemical Process Water: Certified for use in the pharmaceutical and microelectronics industries.
Zero Liquid Discharge (ZLD): Demonstrated 92% recovery in coal-to-chemical wastewater treatment systems.
Product Dimensions & Specifications:
| Model | Type | Membrane Area (m²) | Module Volume (L) | Weight (Kg/lbs) |
|---|
| SFP-2860XP | Industrial | 51 | 35 | 48/83 |
| SFD-2860XP | NSF/ANSI 61 and 419 | 51 | 35 | 48/83 |
Figure 1: SFP and SFD 2860XP (8-inch diameter)
Operational Advantages:
Faster Installation: The pre-assembled cartridge design reduces deployment time by 30%.
Maintenance-Free Operation: Compatible with Automated Integrity Monitoring System (AIMS) for hassle-free maintenance.
Sustainable Design: Made with 100% recyclable materials that comply with EU RoHS directives, contributing to environmental sustainability.
Certified Reliability:
NSF/ANSI 61 & 372: Certified for Drinking Water System Components.
ISO 9001:2015: Quality Management Certification.
CE Marked: Conforms to European market standards.
Product Dimensions (Length x Diameter x Width):
| Parameter | SI Units (mm) | US Units (inches) |
|---|
| Length | 1860 | 73.23 |
| Diameter | 225 | 8.86 |
| Width | 180 | 7.09 |
Conclusion:
The Dow™ IntegraTec™ XP 51 IG ultrafiltration membrane system is the ideal solution for power plants seeking to optimize water treatment processes. Its superior performance, energy efficiency, and reduced chemical consumption provide a comprehensive, cost-effective, and sustainable solution for boiler and cooling water treatment.
Explore More:
For more information or to inquire about pricing and availability, visit our product page:
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At Wuxi Fenigal Science and Technology Co. Ltd, we are committed to providing top-tier water treatment solutions. Let us help you improve efficiency, reduce costs, and ensure the longevity of your equipment.
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